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Keep presses running, mold data protected and PPAP files ready to send

Plastics Manufacturing IT Services

A plastics plant lives on a short list of systems: the ERP that schedules the presses, the MES that collects cycle data, and the file share where mold designs and PPAP packages sit.

SOC 2 Aligned
Responsive Support
20+ Years Experience

At a glance

When ransomware locks that share or the scheduling server goes dark, presses sit idle and customer ship dates slip.

We run managed IT and cybersecurity for injection molders, extruders, blow molders and thermoformers.

That means locking down the office and plant networks, separating press-side PCs from email and web traffic, backing up ERP and quality data so it can actually be restored, and keeping the engineering workstations that run mold flow analysis patched and fast.

We support plants in Texas and nationwide with remote engineers and local hands when a box has to be touched.

IT that keeps presses cycling, mold files safe, PPAPs on time.

Managed IT and security for molders and extruders, built around the press schedule instead of the office calendar.

Plastics plant IT

From resin silo to shipping dock, one network

Your plant runs three shifts on data most people never see: process sheets, cycle-time logs, mold maintenance records and the scheduling board in the ERP. Here’s how that data gets put at risk in a molding operation, what we change on the network and the desktops, and what your Monday morning production meeting looks like afterward.

01 · The pressure

Every press is waiting on a screen somewhere

The scheduler pulls work orders from the ERP. Setup techs open process sheets on a press-side PC. Quality pulls up the control plan and logs dimensional checks. Engineering keeps mold drawings and flow analysis on a shared drive. If any of that stops, you’re running on paper and memory, and a customer audit or a PPAP resubmission can’t wait for the server to come back. A lost day means missed trucks and expedite fees.

  • ERP and MES drive the press schedule
  • Process sheets live on press-side PCs
  • PPAP and quality records ship with every part

02 · How it breaks

A shared login on the floor opens the door

Molding floors are full of PCs nobody owns: a Windows box by the dryer, a tablet on the auxiliary equipment cart, a shared shift-lead login used by twenty people. One phished buyer mailbox sends a fake resin invoice with new bank details. A remote-support tool left installed by a hot runner or robot vendor stays reachable from the internet. Ransomware lands on one workstation and walks across a flat network straight to the mold library.

  • Shared logins on shop-floor workstations
  • Vendor remote tools left open after service
  • Flat networks with no plant segmentation

03 · What we change

Separate the floor, lock the files, prove the backups

We split the network into office, plant-floor and vendor zones so a phished laptop can’t reach press-side PCs or the MES server. Shared floor accounts get replaced with named badges or kiosk logins. Engineering file shares get least-privilege permissions and change logging. Vendor access moves to a gateway you can switch on per visit. We back up ERP, MES and quality data to immutable storage and run restores on a schedule. For equipment controllers, we coordinate with your OEM or controls integrator.

  • Office, floor and vendor network zones
  • Immutable backups with tested restores
  • Vendor access turned on only per service call

04 · The after

Production meetings stop starting with IT problems

Your plant manager knows which PCs touch which presses and who logged into them. When an automotive or medical customer sends a supplier security questionnaire, you have answers and evidence instead of guesses. If a workstation gets infected, it’s isolated and reimaged while the rest of the floor keeps running. Your insurer sees MFA, endpoint detection and tested backups. And your engineers spend their time on tooling and scrap reduction, not waiting on a frozen workstation.

  • Answers ready for supplier security surveys
  • One infected PC doesn’t stop the floor
  • Insurance questionnaires backed by evidence

Systems we keep running

  • DELMIAworks (formerly IQMS)
  • Plex Smart Manufacturing Platform
  • Epicor Kinetic
  • SolidWorks
  • Autodesk Moldflow
  • RJG eDART

Rules we help you meet

  • DFARS 252.204-7012 (defense-supplier work)
  • NIST SP 800-171
  • CMMC 2.0 (defense-supplier work)
  • 21 CFR Part 11 (electronic records for medical-device customers)

What We Offer

Comprehensive solutions tailored for Houston-area businesses

Plant Floor Network Segmentation

We separate office users, press-side PCs, MES servers and vendor equipment into their own network zones with firewall rules between them. A phishing click in purchasing can’t reach the machines that log cycle data. We map what talks to what first, so we don’t break the connection between your MES and the presses it reads from.

ERP and MES Server Support

Whether you run DELMIAworks on premises or Plex in the cloud, we keep the servers, databases, client installs and integrations healthy. We patch on a schedule your plant manager approves, around shift changes and month-end, and we test the scheduling board and label printing before we call a change done.

Mold and Engineering File Protection

Mold designs, tooling drawings and flow analysis results represent years of work and often belong partly to your customers. We lock down who can open, copy or delete them, log access, and keep versioned backups so an overwritten file or an encrypted share comes back in hours instead of being rebuilt from scratch.

Shop-Floor Workstation Hardening

Press-side and quality-lab PCs get application allowlisting, removed admin rights, USB control and endpoint detection. We replace shared logins with named accounts or locked kiosk modes so you know who did what. When a PC dies at two in the morning, a known-good image gets it back fast instead of a full rebuild.

Vendor Remote Access Control

Robot, hot runner, chiller and dryer vendors often want remote access for troubleshooting. We move them off always-on tools and onto a gateway that’s enabled for a scheduled window, records the session and shuts off afterward. Changes inside the equipment stay with the OEM; we secure the path they use to get there.

Quality Records and Customer Audits

PPAP packages, control plans, CMM reports and lot traceability records have to be retrievable for years. We set retention, backup and access controls so a customer audit or a field complaint investigation finds the right revision quickly. If your medical-device customers need electronic record controls, we work with your quality team on the IT side.

Why Choose LayerLogix?

Serving businesses throughout the Greater Houston area including Houston, Dallas, Austin, San Antonio, Atlanta, Nationwide.

Fewer Idle Presses From IT Outages

Most plant IT outages come from a handful of things: an unpatched server, a failed drive, a bad update, an infected PC. Monitoring and planned maintenance catch most of them before the scheduling board goes blank in the middle of a shift.

Ready for Supplier Security Surveys

Automotive, medical and consumer-goods customers now send cybersecurity questionnaires with their supplier quality surveys. We help you answer them honestly and back the answers with screenshots, policies and reports instead of a best guess filled in at the last minute.

Ransomware Contained to One Machine

Segmentation, endpoint detection and immutable backups mean an infected workstation gets isolated and rebuilt without the infection reaching the mold library, the ERP database or the presses’ data collection. You lose one PC for an afternoon, not the whole plant for a week.

Engineers Back on Engineering

Your process and tooling engineers shouldn’t be the plant’s unofficial IT department. We take over password resets, software installs, printer jams and CAD license headaches so they can focus on scrap, cycle time and new mold launches.

Our Process

1
Walk the plant with your maintenance lead to inventory every PC, server, press-side terminal, network switch and vendor connection, including the ones nobody remembers installing.
2
Map which systems talk to each other: ERP to MES, MES to press controllers, quality lab to file shares, vendors to their equipment.
3
Design network zones and firewall rules around production, then schedule cutovers during planned downtime or shift gaps so presses never lose their data connection unexpectedly.
4
Harden workstations and servers with endpoint detection, patching, allowlisting and named logins, starting with the machines that hold mold and quality data.
5
Set up immutable backups for ERP, MES and engineering shares, then run a restore test with your team watching so everyone knows it works.
6
Hand over a living network map, vendor access procedure and quarterly review where we walk through incidents, patch status and customer questionnaire answers.

Frequently Asked Questions

Will network segmentation interrupt our presses or MES data collection?▼
It shouldn’t, because we map traffic before we change anything. We watch which ports and addresses your MES uses to talk to presses, robots and auxiliary equipment, then write rules that allow exactly that traffic. Cutovers happen during planned downtime or between shifts, with a rollback plan written down in advance. If something unexpected breaks, we revert the rule first and investigate second. Your maintenance lead or controls integrator is part of the plan, since they know which machines can’t tolerate even a short loss of connection.
Do you program or configure our press controllers and robots?▼
No. Changes inside press controllers, robot teach pendants, hot runner controllers and other equipment belong with the OEM or your controls engineer. What we handle is everything around them: the network the equipment sits on, the PCs that talk to it, the remote access path vendors use, and the backups of any configuration files you’re able to export. When a vendor needs to connect, we open a monitored window and close it when they’re finished. That keeps responsibility clear and keeps your warranty intact.
Our medical-device customers ask about electronic records. Can you help?▼
Yes, on the IT side. If your quality system keeps electronic records that a medical-device customer relies on, they may expect controls like unique user logins, audit trails, access restrictions and reliable backups. Those are areas we configure and document. Validation of the software and the overall quality system remain with your quality team and your customer’s requirements. We’ll sit in on those conversations, explain what the infrastructure does, and provide evidence like access reports and backup logs when an auditor asks for them.
We make parts for defense contractors. What does that change?▼
If a prime contractor sends you drawings or specifications marked as Controlled Unclassified Information, the DFARS clause in your purchase order likely requires NIST SP 800-171 controls on the systems that store and process that data, and CMMC assessments are being phased into contracts. Many molders handle this by building a smaller, separate enclave for defense work instead of bringing the whole plant into scope. We can help you scope that enclave, implement the controls and prepare documentation. Contract interpretation is a question for your counsel and the prime.
How do you handle the shared logins our shift leads use?▼
Shared logins feel convenient until something goes wrong and nobody can tell who changed a process sheet or deleted a file. We usually replace them with named accounts that sign in quickly, often with a badge tap or a short PIN on a kiosk-locked workstation. For PCs that truly must stay logged in all shift, we lock them down so they only run the press-side applications they need. Your team keeps moving at floor speed, and you finally get an audit trail.
Can you support a plant that runs nights and weekends?▼
Our help desk runs business hours, and we provide after-hours emergency response for active incidents like a ransomware alert or a down production server. Endpoint and server monitoring is automated around the clock, so alerts reach us even at three in the morning. For planned work, we schedule changes around your shifts instead of ours. Many plants also give a maintenance lead or shift supervisor a direct escalation path so they know exactly who to call when the scheduling board won’t load on the night shift.
Do you provide Plastics Manufacturing IT Services in Houston and nearby areas?▼
Yes. LayerLogix is based in the Greater Houston area and delivers plastics manufacturing IT services to businesses across Houston and the surrounding communities, including The Woodlands, Spring, Katy, Sugar Land, Conroe, Cypress, and Pearland. For most Houston-area clients we can be on-site the same day when something needs hands-on attention, and our help desk is available during business hours, with after-hours emergency support. Call 713-571-2390 to check coverage for your specific address.
What does Plastics Manufacturing IT Services cost for a Houston business?▼
Pricing depends on your size and what you need, so we do not publish a one-size-fits-all number — but Houston businesses generally pay a flat, predictable monthly fee rather than surprise hourly bills. We start with a free, no-obligation assessment of your current setup, then give you a clear quote in plain English with no hidden costs. That way you know exactly what you are getting and what it costs before you commit.

Ready to Get Started?

Contact LayerLogix today for a free consultation. We serve businesses throughout Houston, Dallas, Austin, and the surrounding Greater Houston area.

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